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Industrial roof repair refers to the process of fixing the damage, or deterioration which occur on industrial roofing systems. This covers the roofs of a variety of large-scale industrial facilities, including; factories, warehouses and manufacturing plants. These repairs are essential for maintaining the functionality, structural integrity, and safety of the industrial building. Frequent problems which need industrial roof repair include; leaks, damage from extreme weather, corrosion, wear and tear, and other issues related to roofing materials or insulation.
Repair techniques for industrial roofs typically include the following; patching, sealing, re-coating, or replacing damaged sections to restore the roof's waterproofing, insulation, and structural capabilities. Promptly conducting industrial roof repairs is critical for the following reasons; to minimise building downtime, to prevent costly water damage, and to ensure the continued operation and protection of valuable industrial assets within the facility.
RJ Evans provide a full range of industrial roof repair services. From lap edge and cut edge corrosion treatment through to repairing leaks and UV damaged membranes. No matter what your repair needs we will always endeavour to find you the right solution at the best possible price. If you would like a quotation or any information on industrial roof repair services please get in touch with through our contact form us or call us now on 01277 375 511.
Industrial roof repair involves identifying and addressing damage or wear in the roofing system of large commercial or industrial buildings such as factories, warehouses, or distribution centres. This type of repair becomes necessary when issues like leaks, cracks, punctures, or pooling water occur, potentially compromising the building's structure and leading to expensive damage to equipment or products stored inside. The repair process typically starts with inspecting the roof to locate problem areas, followed by sealing cracks, replacing damaged sections, or applying protective coatings to restore the roof’s water resistance and durability.
Industrial roof repairs are often more complex than residential work due to the size of the building and the need to accommodate heavy machinery or rooftop installations like HVAC systems. Depending on the materials used, such as metal, EPDM rubber, or built-up roofing (BUR), different techniques and products may be required to ensure the repair is effective and long-lasting. Regular maintenance and timely repairs can extend the lifespan of an industrial roof, which can last 20 to 50 years when properly maintained, according to industry standards.
In some cases, advanced technologies like infrared thermal imaging are used to detect leaks or damage that may not be visible on the surface, ensuring a thorough repair. Prompt repairs not only prevent further damage but also minimise the risk of disruptions to business operations, ensuring the facility remains operational and secure. By addressing issues early, industrial roof repair helps protect both the building and the valuable assets within, while avoiding the cost of more extensive repairs or potential downtime.
Metal sheet roof systems are the most common roofing material used to waterproof industrial buildings. By far the most common problem you get from metal sheet cladding is cut edge corrosion. This problem occurs where the cut edge of the metal sheet has been cut to size and the edge coated in plastisol has been exposed. Overtime the elements lead to corrosion of this exposed edge. It works its ways up the sheet eroding the plastisol which provides the sheets protection. If this is not treated the result will be a full replacement of the corroded metal sheet.
The way to treat cut edge corrosion on industrial roofs is to use a high pressure spray to clean down the surface. Then remove any lose paint and corrosion with a hand grinder. Tape all the joints in the roof with butyl tape and cover all the screws. Use a sealant to fill any gaps over 2mm in diameter. Treat the cut edge corrosion with a a sealant. Then cover the all of the metal roof sheets with an appropriate coating. Once this repair work is complete, if properly maintained the roof can last another 10 to 25 years.
If you would like a quotation or any information about industrial roof repair, please get in touch with us or call us now on 01277 375 511. One of our friendly team will be happy to help.
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